Food Supplier HACCP: Product Flushing for Allergen Removal (Product Changeover) Process Checklist

The mobile form includes fields to document items such as critical control point ID, responsibility, monitoring activity/frequency, corrective action activity, and minimum CCP verification activities. Once the mobile app is filled out a secure PDF is generated. The PDF is easy to share, and a copy is stored in your account for your food manufacturing records. You can also use the App Builder to personalize and customize this mobile form. The flushing material (water, ingredient, following product, etc.) is weighed at the beginning of the processor accumulated, weighed or volumetrically measured at the end of flushing, and recorded each time there is a changeover from a product containing a known food allergenic material to a product that does not contain that allergenic material. When a partial clean the equipment is required before the product flush, an inspection shall be performed to ensure that the partial clean has been performed before the product flush. If specified flushing procedures were not followed (or if records indicate they may not have been followed), place all affected product on Category 2 hold and notify Designated Quality Function to determine disposition. If the flushing material is not properly disposed of and is added to a product not listing the specified allergenic material, place all affected product on Category I hold and notify Designated Quality Function to determine disposition. Hold/Release documentation is required. Corrective action must be documented.